The installation of highly sensitive metal detectors with customised reject conveyors and Halo Automatic Testing at a frozen fries factory is a significant step towards ensuring food safety and reducing waste.
The unnamed supplier has recently installed more than two-dozen highly sensitive ‘Stealth’ metal detectors at their frozen fries factory. These metal detectors are equipped with customised reject conveyors and Halo Automatic Testing, providing an effective solution for detecting metal contaminants in various products, including French fries, hash browns, and onion rings.
One of the key features of these metal detectors is their ability to automatically perform up to nine machine validation tests every hour. This means that each metal detector conducts over 180 repeatable tests on multiple SKUs and different-sized bags of French fries, ranging from 225 grams to 9 kilograms. The deployment of Halo Automatic Testing ensures that no tests are skipped, guaranteeing the reliability of the metal detection process.
Not only does this technology enhance food safety by detecting metal contaminants, but it also minimizes the need to split open bags of frozen fries to insert test wands. This helps to prevent product damage and waste, as the integrity of the packaging is maintained. Additionally, the installation of additional engineering safeguards ensures that any metal-contaminated products are quarantined and not reintroduced into the processing line, further ensuring the safety and quality of the final products.
Jodie Curry, Fortress Europe’s commercial manager, emphasized the importance of testing all three metals in three positions to ensure accurate results. This approach ensures that metal samples are not masked by the product and confirms that the reject system is tracking correctly. In the case of frozen bulk products, where characteristics may change due to slight thawing during the inspection phase, this level of precision is crucial.
This installation of highly sensitive metal detectors with customised reject conveyors and Halo Automatic Testing demonstrates the commitment of the unnamed supplier to food safety and waste reduction. By implementing advanced technology, they are able to detect and eliminate metal contaminants effectively, protecting consumers and minimizing the environmental impact of wasted products.
In conclusion, the installation of Fortress Technology’s highly sensitive metal detectors with customised reject conveyors and Halo Automatic Testing at the frozen fries factory is a significant step towards ensuring food safety and reducing waste. This innovative solution not only detects metal contaminants but also minimizes product damage and waste, while maintaining the integrity of packaging. The commitment to thorough testing and additional engineering safeguards further enhances the reliability of the metal detection process. The unnamed supplier’s investment in this technology showcases their dedication to environmental responsibility and consumer protection.
